Synthesis Highlights

01-06-2026

QualiCal State-of-the-art lime production by Synthesis PFR kiln

It is precisely the elements of innovation that have set QualiCal apart from the Competition since the original Synthesis kiln design.

01-06-2026

Flexibility & Innovation in QualiCal’s Synthesis Lime Kiln Production

Maximizing Efficiency and Sustainability Through Advanced Design, Versatile Operation and A.I. analytics

01-06-2026

Elevating Quicklime Production to 800 tpd with Symmetric & Simple Synthesis_175 Twin-Shaft Lime Kiln Technology

The introduction of QualiCal’s Synthesis_175 model, with its nominal production capacity of 800 tons per day, represents a significant leap forward for QualiCal in addressing the market’s increasing demand for larger unit productions.

Synthesis Key features

01-06-2026

Synthesis lime kiln original design with patented shafts variable shape & direct cross-over channel

#NEVERSTOPINNOVATING is QualiCal Corporate vision focused on the R&D activities driving the progress in the lime field.

01-06-2026

Synthesis lime kiln with easy and simple lime discharging solution

#NEVERSTOPINNOVATING is QualiCal Corporate vision focused on the R&D activities driving the progress in the lime field.

08-07-2026

Easy & cheap refractory lining for Synthesis lime kiln

#NEVERSTOPINNOVATING is QualiCal Corporate vision focused on the R&D activities driving the progress in the lime field.

01-06-2026

𝐌𝐄𝐓𝐑𝐎 — 3D printed Level Indicator

All the lime producers know the importance of the limestone level measurement in a PFR kiln. It is a critical and key parameter, which give precious information regarding the condition of the lime kiln and the calcination process that is taking place inside it.

01-06-2026

CARGO loading and feeding system

correct conveying and distribution of the limestone in pieces inside a vertical lime kiln is a determining factor for a homogeneous firing of the material and an excellent quality of the finished product.

01-06-2026

Solid fuel dosing for Synthesis PFR lime kiln by Carbotechnik

Carbotechnik as specialist in dosing and combustion of solid fuels gives the best know-how to all different types of lime kilns, e.g. the very efficient PFR kilns of QualiCal, in order to guarantee the best performance of the kiln and therefore best quality of the burnt lime stone.

01-06-2026

Lime Kiln Energy Optimization with KAESER Screw Blower Technology

NEXT GENERATION LIME Vision 2025 — our commitment to driving the lime industry toward high-efficiency and low-carbon production.

01-06-2026

Safety on TOP! Limestone loading optimization with skip WINCH on top of Synthesis kiln

#NEVERSTOPINNOVATING is QualiCal Corporate vision focused on the R&D activities driving the progress in the lime field.

01-06-2026

Higher Lime Kiln Production & Optimized Fuel Consumption by Synthesis_HP Operation

Higher Pressure operation, together the well known Synthesis_HP plus points, for the most effective lime production experience.

10-05-2021

FINE LIME production with Synthesis_HP PFR kiln version

High Pressure operation, together the well known Synthesis plus points, for a reliable FINE LIME production experience.

01-06-2026

Synthesis HFS: Hybrid Combustion into PFR lime kiln

PFR REGENERATIVE Lime Kiln WITH HYBRID LANCES & BEAMS FIRING SYSTEM

NANO lime reactor

01-06-2026

QualiCal NANO: LIME & CO2 Reinvented Around You

The first industrial, modular, flexible, and decentralized LIME & CO₂ production plant, NANO, revolutionizes the industry by not only enabling the most effective CO₂ Capture, Storage, and Utilization (CCSU), but also by optimizing the use of raw materials and integrating the utilization of alternative fuels and renewable energy sources.

01-06-2026

QualiCal NANO: Multimedia Info

Discover how this groundbreaking innovation is set to radically transform the lime and CO2 industries, making substantial strides towards…

01-06-2026

NANO: The Problem

As environmental regulations toughen, and shareholders and stakeholders place increasing pressure on companies to reduce greenhouse gas emissions, lime producers need solutions quickly to help mitigate their CO2 emissions.

01-06-2026

NANO: The Solution

modular, flexible and decentralized lime and CO2 production on demand.

01-06-2026

NANO: The Roadmap

The development roadmap of QualiCal NANO outlines the strategic plan for the evolution of our innovative lime and CO2 production technology.

01-06-2026

𝗦𝗼𝗹𝗮𝗿 𝗡𝗔𝗡𝗢 lime burning reactor

Leveraging the abundant and renewable sun power, NANO is trailblazing the way towards a sustainable future for the lime industry.

01-06-2026

QBO hydrated lime reactor

NANO technologies for a sustainable lime daily production

Tutti gli articoli

01-06-2026

QualiCal’s Two Decades of Innovation and Partnership with India’s Steel Industry

Building local expertise, global trust, and the future of lime technology for India’s steel industry.

01-06-2026

Synthesis lime kiln Firign System with CARBOTECHNIK BioMass Dosing Unit

Thanks to the fruitfully technical long term co-operation within the framework of QualiPOOL, CARBOTECHNIK and QualiCal upgarded QualiCal Synthesis PFR_Parallel Flow Regenerative Kilns with brand new BioMass Firing System

20-03-2017

QualiCal Digital transition 5.0 with Synthesis Lime Kiln working with MOSAICO

The Digital Lime Plant combines the world’s most adaptable and reliable lime kiln, hydration plant and classification & grinding unit, with an exceedingly agile digital infrastructure, and leverages a suite of highly innovative, AI. skills built within a MOSAICO™ digital workspace.